How To Accelerate Sheet Metal Production
Shrinking batch sizes and rising SKU counts demand speed. Learn the 4 design strategies to cut lead times and boost efficiency.
Why Speed Matters in Fabrication
Accelerating the production of sheet metal prototypes is crucial in today's fast-paced industrial landscape. As production batch sizes shrink, maintaining an efficient process becomes essential. By understanding a few key design considerations, you can significantly reduce lead times without sacrificing quality.
Opt for Simplified Designs
Complexity kills speed. Intricate features require multiple tool setups (cutting, bending, hardware insertion), extending production time.
How to Accelerate:
- Reduce internal bend radii tool types.
- Standardize countersink angles.
- Ensure consistent features batch-to-batch.
Consider Manufacturability (DFM)
Designing for Manufacturability involves selecting available materials and incorporating standard features to simplify tooling and reduce cycle times.
How to Accelerate:
- Use standard hole sizes.
- Utilize stocked hardware inserts.
- Consult TLD experts early in design.
Prepare Accurate CAD Files
3D CAD models provide full visibility, helping to simplify complex assemblies and identify misalignments before production begins.
How to Accelerate:
- Provide 3D models for full visibility.
- Resolve design ambiguities upfront.
- Reduce back-and-forth communication.
Select the Right Material
Choosing readily available stock materials cuts down lead times. Understanding physical properties (elasticity, weldability) reduces setup adjustments.
Acceleration Checklist
| Action Item | Why it speeds up production |
|---|---|
| Reduce Tool Setups | Fewer machine changes mean faster run times. |
| Use Stocked Hardware | Avoids waiting for custom component delivery. |
| Submit 3D CAD | Clear visualization prevents manufacturing errors. |
| Choose Stock Materials | Ensures immediate material availability (No supply chain delays). |
Leading the Way in Sheet Metal Manufacturing
Tong Lay Doo’s in-house assembly and rapid prototyping capabilities are designed to meet small and large-scale production needs. By minimizing tooling expenses, we offer a seamless process to help you achieve swift market introduction.
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